Injection Moulding - Micro Moulding

WHY MICRO SYSTEMS

In-house Mould Design and Manufacturing with more than 20 years of experience
Single-cavity to 32-cavity Ultra-precision and Micro Moulds
Thin-wall moulding with wall thicknesses as thin as 50 microns
Tolerance requirements of less than 1 micron depending on specific features
Part weights from 0.0001g
Multiple high-performance medical grade plastics
ISO 9001 and ISO 13485 accreditations
ISO Class 7 and 8 cleanrooms

CLEANROOM INJECTION MOULDING IN THE UK

Micro Systems delivers ultra-precise plastic injection moulding, with sub-micron accuracy and surface finishes under 10 nm. Recognised as one of Europe’s most advanced medical moulding facilities, we process high-performance polymers like PEEK, COC, COP, PMMA, and PBT, from prototype to mass production.

2-shot Moulding
Micro Moulding
Over Moulding

Insert Moulding
Implantable/Bioabsorbable Material Moulding

MICRO MOULDING FOR EMERGING TECHNOLOGIES IN MEDICAL DEVICES

Micro Systems specialises in micro-moulded components for medical and pharma applications. Each production cell features robotic handling and in-line vision systems for real-time quality control and tray packaging, ensuring component integrity at every step.

Bioabsorbable implant for cancer treatment
PEEK implant
Soft mist inhaler
Injector pen
Drug delivery system
Microfluidics diagnostic system

ADVANCED INJECTION MOULDING TECHNIQUES

We deliver high-precision, multi-material over-moulding with guaranteed shot-to-shot consistency—eliminating contamination and costly assembly. Capabilities include two-shot, 2K, and thin-wall moulding for complex, high-performance components.

HIGH QUALITY MICROFLUIDICS INJECTION MOULDING SERVICES

Micro Systems engineers advanced microfluidic moulds with ±0.001 mm tolerances and integrated optics, combining cutting-edge injection moulding technology with rigorous quality assurance for high-performance analysis devices.

With decades of in-house expertise, we solve complex moulding challenges using advanced techniques, delivering high-performance injection moulded parts that bring your designs to life.